Reduction of Final Inspection (FQC) Returns to Sewing by 25%

Abstract

The fast-converting economic situations which include international opposition, declining income margin and purchaser demand for excessive first-rate product at low fee push the manufactures to reduce their production price without compromising satisfactory so that it will live on in enterprise arena. Defects minimization is the primary condition of decreasing production price and improving the satisfactory. It’ll additionally reduce the cycle time by lowering reworks and subsequently result higher productivity. Regarding this remember, the present have a look at explores using DMAIC methodology of six sigma to reduce the defects rate in a specific garment factory. This is a systematic approach closer to defects minimization through 5 stages of DMAIC technique named define, degree, examine, enhance and control. Special six sigma tools were used in different phases. Pareto evaluation turned into performed to become aware of the important kinds of defects. Root causes of these defects have been detected via reason-and-impact evaluation (fishbone). Finally, some capacity solutions are cautioned to overcome those reasons